Monel K500 Forgings

Neil Metals, based in Kolkata, India, stands out as a leading manufacturer and supplier of high-performance Monel K500 Bars and Rods. They cater to industries that require exceptional corrosion resistance, high strength, and outstanding mechanical properties. Renowned for their precision engineering, Neil Metals provides Monel K500 products that adhere to international standards, making them perfect for critical applications in marine, chemical, oil & gas, and aerospace sectors. With state-of-the-art infrastructure, strict quality control, and a strong commitment to customer satisfaction, Neil Metals guarantees timely delivery and customized specifications for Monel K500 Bars and Rods, serving both domestic and global markets.

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Monel K500 Hot Forging in India

Monel K500 Hot Forging

Monel K500 Open Die Forging in India

Monel K500 Open Die Forging

Monel K500 Closed Die Forging in India

Monel K500 Closed Die Forging

Table of Contents

What is Monel K500 Forgings?

Monel K500 Bars and Rods are primarily made up of nickel (63–70%) and copper (27–33%), with small amounts of aluminum (2.3–3.15%) and titanium (0.35–0.85%) added to boost strength through age hardening. This alloy merges the excellent corrosion resistance of Monel 400 with enhanced mechanical strength and hardness. It boasts a tensile strength of approximately 960–1100 MPa and a yield strength of around 690–860 MPa. Monel K500 maintains its strength even in sub-zero temperatures, is non-magnetic, and offers remarkable resistance to pitting, stress corrosion cracking, and erosion in both marine and chemical environments.

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Forgings

Monel K500 Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Grades Monel K500 Forging UNS (N05500), DIN (2.4375)

BS3072 NA18, QQ-N-286, DIN 17750, ISO 6208

AMS 4676, BS3076 NA18, ASTM B 865, DIN 17752, QQ-N-286, ISO 9723

AMS 4676, ISO 6208, ASTM B 865, DIN 17752, QQ-N-286

BS3076, NA18, DIN 17753, QQ-N-286, ISO 9724

DIN 17754, QQ-N-286, ISO 9725

UNS N05500, BS6076 NA13, Werkstoff Nr. 2.4375, MIL-N-24549, NACE MR-01-75

Chemical Compositions of Monel Alloy K500 Forgings

Grade C Mn Si S Cu Fe Ni
Monel K500 0.25 max 1.5 max 0.5 max 0.010 max 27.00 – 33.00 0.5 – 2 63.00 min

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Test Certificate

Why Neil Metals?

Packaging

Monel K500 Forgings Mechanical Properties

Density Melting Point Yield Strength (0.2%Offset) Tensile Strength Elongation
8.44 g/cm3 1350 °C (2460 °F) Psi – 115000 , MPa – 790 Psi – 160000 , MPa – 1100 20 %

Monel K500 Forgings Equivalent Grades

STANDARD UNS WNR.
Monel K500 N05500 2.4375

Modern Equipments

Expert Engineers

Well Maintained

Efficient Factories

Monel K500 Forgings Types

DIN 2.4375 Monel Upset Forging
Monel K500 Impression Die Drop Forging
Monel Alloy K500 Press Forging
Monel K500 Machined Hot Forgings
Monel K500 Compression Forging
ASME SB564 Monel K500 Forgings

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Frequently Asked Questions (FAQ)

Temperature control during the forging of Monel K500 ensures optimal microstructure, improving strength, toughness, and corrosion resistance. It prevents defects like cracking and ensures consistent quality.

To improve the surface finish of forged Monel K500 parts, use techniques like polishing, grinding, or shot peening. Additionally, applying chemical treatments such as pickling can help remove oxides and enhance smoothness.

To determine if Monel K500 forgings meet your needs, evaluate their mechanical properties, corrosion resistance, and compliance with industry standards.

Monel K500 Forgings Uses

Monel K500 Bars and Rods find extensive use in industries that demand high strength, durability, and corrosion resistance in extreme conditions. In the marine sector, they are perfect for pump shafts, propeller shafts, and components exposed to seawater. The oil and gas industry utilizes them in valve components, drill collars, and downhole equipment. In chemical processing, they are essential for handling corrosive solutions and high-temperature fluids. Aerospace applications include fasteners and structural components that face high stress. Additionally, Monel K500’s non-sparking properties make it a reliable choice for explosive environments, ensuring safety and performance in the most challenging operational settings.

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